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• 4 hr/day = 1460 hr/yr • If 1/3 of the abrasive coming out of the nozzle inside the booth is exhausted to the dust collector: • 800 lb/hr x 1460 hour/yr / 2000 lb/ton x 0.3= 175.2 ton/yr potential PM emissions •

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Metallurgical ContentCrushing & Screening Plant Assessment ExampleCapacities and Horsepower of Jaw Crushers (tons/hr)Typical Capacities of Twin-Roll Crushers (tons/hr)Screen Analysis of Product from Jaw Crusher, Percent Passing Screen Opening The following example demonstrates a method of selecting the components of an aggregate plant. Good component …

LC-201 model is recommended for crushing 2in (51mm) and smaller samples. It processes at a maximum rate of about 1,000lb (454kg) of coal material per hour. The final size is approximately 1/16in (1.6mm) and the rotor speed is 3,450rpm. Covered Feed Hopper capacity is 0.40ft ³ (11.3L), and the crushing chamber is 7x6in (178x152mm).

Crusher B 800 16.0 70.1 0.016 0.07 4.80 21.0 0.005 0.02 CE 90 BH 99 Transfer from Crusher A to Conveyor G 800 0.71 3.1 0.0007 0.003 0.34 1.5 0.0003 0.0015 CE 90 BH 99 Transfer from Crusher B to Conveyor H 800 0.71 3.1 0.0007 0.003 0.34 1.5 0.0003 0.0015 CE 90 BH 99

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tons/hr 1968-1970 Enclosure. 1J1iww. v crusher BMPC One (1) primary crusher 2,000 1968-1970 Enclosure and sprays. tonsIhr* BMS One (1) screen 2,000 1986 Enclosure and sprays. tons/hr BMSC One (1) secondary 500tons/hr 1986 Enclosure and sprays. crusher 6

The new, 800-ton/hr conveyor (bottom) has an open structure (making it easier to clean) and a grated decking (so coal fines can't accumulate). Courtesy: Westar Energy 5.

A crusher was used to crush a material with a feed size of -5.08 cm +3.81 cm and the power required was 3.73 KW/ton. The screen analysis of the product was as follows:What would be the power required to crush 1 ton/h of the same material from a feed of - 4.44 cm + 3.81 cm to a product of average product size 0.051 cm? Use Rittinger's law.

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As shown in Figure 2, coal and preheated primary air first enter the crusher section. Here the coal is im- pacted on a grid section by swing hammers, reducing the coal to a nominal 1/4" size. Drying of the coal also occurs in this section. After the coal passes through the grid section, it enters the two-stage pulverizing sec- tion.

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Crushing & Screening: Raw coal is transported to crushing workshop by belt conveyor. First, it is pre screened by a circular vibrating screen with a sieve opening of 50 mm. +50mm materials and extra large gangue enter the crusher and are crushed to – 50mm, and then transported to the coal washing workshop together with -50mm raw coal that under the vibrating screen.

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CCS1 - Coal Crusher Screen 80 tons/hr Cartridge filter - PM-10 7/23/07 Permit (Amended 4/9/09) CR1 - Coal Crusher 25 tons/hr Cartridge filter - PM-10 7/23/07 Permit (Amended 4/9/09) University of ia Permit Number: VRO40200 Page 8 Emission Unit ID Stack ID Emission Unit Description Size/Rated ...

Factor, lb/ton COAL Uncontrolled Emission Factor, lb/ton Crusher feed 0.007 0.007 Primary crushers 0.00070 0.2 Primary screens 0.015 0.2 Secondary crushers 0.0024 0.2 Tertiary crushers 0.0024 NA Fines crushing 0.015 NA Fines screening 0.071 NA Conveyor transfer points 0.0014 0.2 Batch drop (truck dumping, stackers, etc.) *